PROTHERM 470, 510, 610, 710

UPC-Marathon Products

Process & Flow Controls Products Controllers

UNIVERSAL PROGRAMMABLE PROCESS CONTROLLERS

Protherm controllers feature an advanced process controller and a full-colour display with customizable graphics. Models are available with an industrial touchscreen interface, or an advanced control knob interface for dirty applications or where operators wear gloves. Optional modelling and target control can take heat treatment recipes to the next level. Detailed PID tuning features including multiple PID sets allow tuning of even the most dynamic control loops. Available as a stand-alone “light solution” or as part of a control retrofit. Custom applications are also available. Installations are carried out on new or refurbished furnaces and are used for updating existing systems. See our Technology Solutions page for process specific configurations and control packages.

Documents

Access all documents

FEATURES & BENEFITS

Full colour display
Alarm handling and logging
Plain language recipe control with tolerance alarms
Multi-screen digital chart recorder
User-based password control
USB interface for batch production logs and easy system back-up
Optional onboard IO
Optional process modelling and target control (case depth, surface carbon content, etc.) for heat-treating applications
Real-time monitoring of jobs at all stages of the process and all chambers of the furnace
Paperless flexible chart recorder
Support for industrial communication protocols
Seamless integration with the PROTHERM 9800 SCADA system

SYSTEM CHARACTERISTICS

MODELS	PT 470	PT 510	PT 610	PT 710
Colour display	5.5” (9/16 DIN)	6”	12”	15”
Function keys	7	7	7	10
Turn & press knob	X	X	X
Numerical keypad			X
Touch screen				X
Serial port	X	X	X	X
Keyboard port	X	X	X	X
USB port	2	3	3	3
Ethernet port	X	X	X	X
2nd Ethernet port	Optional	Optional	Optional	Optional
CANopen	X	X	X	X
Modbus RTU	Optional	Optional	Optional	Optional
Modbus TCP	X	X	X	X
Internal I/O’s	Optional	Optional	Optional	Optional
Profibus	Optional	Optional	Optional	Optional

OPERATING CHARACTERISTICS

Control knob or touchscreen enables users to select input fields and enter data
Function keys are used to access the most important functions
User access to different functions is password protected
A PC keyboard can be connected through a USB port

INTEGRATED WEB SERVER

A remote computer can be connected to the device through a standard web browser.
The treatment logs in PDF and ASCII-CSV formats are kept for 30 days. They can be downloaded and then further processed using any appropriate PC software (e.g. Microsoft® Excel).
A powerful Java-based configuration tool can be downloaded and installed on a local PC for configuring the device parameters.

OPTIONAL MODELLING FUNCTIONS

Mathematical model for calculating atmospheric parameters from gas inputs and sensor values
Real-time carbon and/or nitrogen diffusion calculation
Hardness profile calculation based on chemical composition, carbon or nitrogen content in the material, and quenching parameters

SPECIAL PROCESS DIAGRAMS

Diagrams that display the actual state of a load during a process
Carbon content and hardness profiles
Nitrogen content and hardness profiles
Fe-C state diagram
Fe-N Lehrer diagram
Fe-N-C NICARM diagram
Fe-O state diagram

CONFIGURATION

Special menu for configuring the integrated controllers
PID setup
Adjustment and setting of control parameters
Real-time graph for displaying the control parameters and tuning the settings

DOWNLOADS

Brochure

Brochure Protherm-470-510-610-710

User Guide

Manual Protherm-470-510-610-710

Software

Protherm 470-510-610-710 GSD File (Zip Download)

Protherm 500-600-700 GSD File (Zip Download)

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- PROTHERM 470, 510, 610, 710 -