PROTHERM 9800 INDUCTION – REAL-TIME INDUCTION PROCESS QUALITY CONTROL
The PROTHERM 9800 INDUCTION is a data acquisition and alarm package for induction heat-treating equipment that meets industry standards and ultimately provides precise and reliable process monitoring.
Typical Monitored / Logged Parameters:
ACCURATE, CONTINUOUS, AUTOMATIC MEASUREMENT
PROTHERM 9800 INDUCTION monitors current, voltage, and frequency to the coil in real-time which allows users to determine whether uniform heating, proper flux density, and depth are achieved or not.
PARAMETER SET POINTS AND ALARMS
PROTHERM 9800 INDUCTION allows you to enter high, low, and the number of accepted deviations for each of the monitored parameters. This feature enables the system to alarm when one of the parameters established for a certain part is out of the band. Once induction is in process, any action taken may be determined by the operator.
RECIPE MANAGEMENT
PROTHERM 9800 INDUCTION allows the creation of recipes for each part. Parameters are entered for power, voltage, frequency, scan rate, and quench. Recipes are easily copied, modified, and saved.
LEARNING MODES & REPORTS
PROTHERM 9800 INDUCTION can run in learning mode. In this mode, basic parameters of the part are entered into the system, and the part is processed accordingly. If the results of metallurgical testing performed on the hardened part are not favorable, the parameters are corrected and the next part is processed. When uniformity is attained, the optimal recipe is saved for that part.
UPC control solutions are designed and built with compliance in mind. We focus on the heat-treating industry so we understand and keep up to date with AMS 2750, AMS 2759, NFPA 86, CQI-9, and Nadcap standards. Our systems offer the necessary features to help heat treaters of all types and sizes maintain compliance. If you have an older system and require an update following a standard revision, please contact us for a quote.
