Quick Quench Vacuum - Nitrex
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Quick Quench Vacuum

Quick Quench Vacuum

The 3Q™ series of quick quench vacuum furnaces are available with 2-bar, 6-bar, and 10-bar cooling capabilities. This horizontal double-chamber furnace also includes a quench pressure range between 2-20 bar absolute.

Gas quenching in a separate cooling chamber ensures superior metallurgical results. This process also eliminates deformation typically associated with workloads moving in a conventional two-chamber vacuum furnace. Additionally, with the hot zone away from the high-velocity gas cooling nozzles, there is less wear and tear on the hot zone which translates to lower maintenance costs and longer service life.

The 3Q™ series features a larger gas cooling system with a post cooler heat exchanger that provides a lower gas quench temperature than any other gas cooling system in the market.

Documents

SYSTEM CHARACTERISTICS

Furnace ModelMaximum Load Dimensions (Width x Height x Depth)Standard CapacityMaximum CapacityTemperature RangeWorking Pressure
F-33312″ x 12" x 12″ (305 mm x 305 mm x 305 mm)350 lb. (158 kg)500 lb. (227 kg)1,000 °F – 2,500 °F (538 °C – 1,371 °C)2, 6, 15 bar
F-10118″ x 18″ x 24″ (457 mm x 457 mm x 610 mm)750 lb. (340 kg)1,500. (680 kg)1,000 °F – 2,500 °F (538 °C – 1,371 °C)2, 6, 15 bar
F-20124″ x 24" x 36″ (610 mm x 610 mm x 914 mm)1,200 lb. (544 kg)2,400 lb. (1,088 kg)1,000 °F – 2,500 °F (538 °C – 1,371 °C)2, 6, 15 bar
F-40136″ x 36" x 48″ (914 mm x 914 mm x 1,219 mm)2,500 lb. (1,134 kg)5,500 lb. (2,495 kg)1,000 °F – 2,500 °F (538 °C – 1,371 °C)2, 6, 15 bar

FEATURES & BENEFITS

  • Industry-leading dependability with the most robust and energy-efficient design in the market
  • Available as an external quench
  • Hot zone configuration to meet your needs
  • Two chambers in the same furnace
  • Temperature uniformity of ±10 °F (±5 °C) and range of 1,000 °F to 2,400 °F (538 °C to 1,316 °C)
  • Can reach 1 x10-3 Torr with an optional diffusion pump available to reduce to 1 x 10-5 Torr
  • The latest technology and a large touch screen facilitate use by operators
  • Easy to maintain
  • Conforms to AMS2750, NADCAP and CQI9 standards
  • Capable of running standard processes including hardening, annealing, tempering, brazing and sintering
  • During gas quenching, the hot zone is separated from the workload. The load being quenched in a cold chamber achieves superior metallurgical results.
  • The stationary workload eliminates deformation associated with workloads moving in a conventional two-chamber vacuum furnace
  • The 3Q™ series features a larger gas cooling system with a post-cooler heat exchanger that provides a lower gas quench temperature than any other gas cooling system in the market
  • Since the hot zone is away from the high-velocity gas cooling nozzles, there is less wear and tear on the hot zone which translates to lower maintenance costs and longer service life
  • Heating elements with V-shaped reinforcement ribs allow for rapid cooling and heating
  • Heating elements are supported by G-M’s patented full width positive supports
  • 1 11/16” double-walled cooled jacket construction
  • Gas nozzle design provides uniform cooling and ease of replacement
  • Bottom third of hot zone has CFC face for increased durability

MATERIALS

  • Aluminum
  • Nickel
  • Copper
  • Titanium
  • Steel
  • Ceramics

INDUSTRIES & APPLICATIONS

  • Medical
  • Aerospace
  • Automotive
  • Nuclear
  • Energy

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