Enhancing Automotive Aluminum Extrusions with Nitrex System - Nitrex

- Enhancing Automotive Aluminum Extrusions with Nitrex System -

Explore how an innovative European leader in automotive extrusions leverages advanced nitriding technology to improve quality, optimize efficiency, and reduce waste.

Enhancing Automotive Aluminum Extrusions with Nitrex System

To meet the automotive industry’s growing demand for high-quality extrusions, a European manufacturer specializing in profiles for the automotive sector has integrated a Nitrex nitriding system into their production process. This addition optimizes die treatment capabilities, improves operational efficiency, and enhances die and profile quality.

The decision to invest in a Nitrex NX-815 batch-type nitriding system represents a strategic move to establish a modern die shop capable of nitriding extrusion dies weighing up to 500 kg (1,100 lbs).

Replacing an outdated nitriding furnace, the advanced Nitrex system incorporates Nitreg® technology, renowned for its ability to extend die life and ensure nitriding consistency. These features are crucial for reducing die failures and maintaining an organized die re-nitriding schedule. With the introduction of Nitreg®, the company can achieve higher efficiency and superior product quality—ensuring consistent wall thicknesses, precise dimensional accuracy, and minimal process variations in the final extrusions. Given the costs associated with tooling, corrections, and unscheduled press stops, the consistency and reliable quality of nitriding are indispensable.

The Nitrex system also supports the needs of the customer’s multiple extrusion presses, ensuring optimal performance across their operations. In addition to its technical advantages, the new system aligns with modern sustainability practices by reducing energy consumption, limiting production media waste, and minimizing emissions. By adhering to ISO-14001 standards, the nitriding system supports the customer’s environmental goals while delivering superior performance.

Related Topics

[VIDEO] Learn about the benefits of nitriding industrial tooling and how NITREG® can improve tool performance and life.

[VIDEO] Learn about the importance of intelligent nitriding process control for enhancing product quality, cost savings, and advancing sustainability efforts.

[BROCHURE] Nitrex turnkey nitriding-nitrocarburizing systems are tailored for small to high-volume production, ensuring superior quality and reliability of your extrusion dies.

The shift towards Industry 4.0 is inevitable, and there are certainly plenty of advantages for heat treaters to go digital! See how.