A leading European automotive component supplier has successfully digitized its heat treatment operations with the implementation of the QMULUS digitalization platform from UPC-Marathon, A Nitrex Company. This strategic upgrade is set to significantly boost operational efficiency and performance, aligning with the stringent accuracy and precision requirements of the global automotive market.

Imagine trying to piece together a complex puzzle where each piece comes from a different set. This is often the reality in heat treat environments where data is scattered across various systems—sensors, controllers, machines, ERP (Enterprise Resource Planning) systems, quality management software, and more. Each of these systems speaks its own language, making it nearly impossible to create a coherent picture of operations. This fragmentation leads to inefficiencies, errors, and delays that can cost companies time and money.

Previously, the manufacturer relied on multiple systems to manage its heat treatment operations. While functional, these legacy systems lacked remote control capabilities and required separate management for different furnaces. Recognizing the need for a unified, modern digitalization solution, the company transitioned to QMULUS to integrate and streamline all furnace operations.

The chosen solution, QMULUS Essential & Analytics with the add-on Operations app, provides a comprehensive suite of features, including advanced asset management, chart recording, remote control, recipe building, performance dashboards, and comprehensive operational analytics. QMULUS now oversees three nitriding furnaces and two carburizing belt furnaces, enhancing the management, utilization, efficiency, and overall performance of these five assets.

The integration of QMULUS has already begun transforming operations, leading to more responsive and streamlined processes. Production workers benefit from real-time data and alerts, enabling more accurate monitoring and process adjustments. Maintenance staff can leverage remote diagnostics and alert notifications for swift issue resolution and preventive maintenance, ultimately extending the equipment’s lifespan. Plant managers now have access to extensive performance dashboards and analytics, facilitating informed decision-making and optimized plant efficiency. Heads of heat treatment are utilizing detailed operational analytics and recipe management features to enhance the precision of heat treatment processes and ensure consistent product quality.

Daniel Gonschorek, UPC-Marathon Technical Sales Manager, commented, “Our collaboration with this tier 1/2 supplier has yielded significant improvements in their operational workflows. The integration of QMULUS is not only advancing their internal processes but also delivering tangible gains in efficiency and performance. By enhancing production efficiencies and reducing waste, QMULUS supports their commitment to innovation and aligns with the highest quality and sustainability standards. This digital transformation positions them strongly within the competitive automotive supply chain.”