NXL

NXL

CONTRÔLES DES PROCESSUS ET DES DÉBITS Débitmètres électroniques FOURS ET TECHNOLOGIES INSTALLATIONS CLÉS EN MAIN NITRURATION/NITROCARBURATION

Le four de nitruration/nitrocarburation gazeuse continu à plusieurs chambres NXL est basé sur des modules de processus flexibles et évolutifs, afin d’accroître la capacité et l’adaptabilité du système aux exigences technologiques, d’application et de productivité. Le four NXL est disponible en taille standard ou sur mesure, dans des configurations également standard ou personnalisées, afin de répondre à des besoins uniques quant aux dimensions des pièces, à la productivité et aux exigences métallurgiques.

Le système NXL flexible s’adapte facilement à différents niveaux d’automatisation de la fabrication, d’opérations semi-automatisées à entièrement automatisées ou dans le noir.

Afin d’échanger sur vos besoins en matière de four de nitruration et nitrocarburation, veuillez remplir notre formulaire de demande de devis [lien].

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SYSTEM CHARACTERISTICS

Model	Working Space ( W x H x L )	Load Capacity
NXL-9912	35½”x 35½”x 47¼”900 x 900 x 1200 mm	3300 lb.1500 kg
NXL-9918	35½”x 35½”x 71900 x 900 x 1800 mm	3970 lb.1800 kg

CARACTÉRISTIQUES ET AVANTAGES

Inconel 600 (refractory steel) retort and racking for long service life and non-reactive interaction with nitriding atmosphere
Light fiber insulation reduces heat losses and thus energy consumption
Efficient internal recirculation ensures uniform process atmosphere
Heating system provides exceptional temperature uniformity throughout the workload
Highly economical solution for just-in-time high-volume production
Modular design for flexibility in multi-stage processes, customized configurations to suit any given application
Modular, flow-through design provides 30-40% energy savings compared to batch furnaces
TurboCooling module shortens cooling times and improves furnace utilization rates
Easy integration into production flow
Preconfigured and factory-tested
Pretested for metallurgical results
Fully automated operation guarantees repeatable and consistent results
True Nitriding/Nitrocarburizing Process Control – Compliant with AMS 2759/10 and AMS 2759/12 standards
Superior case properties per customer specifications
Various case configurations possible
Repetition of results
System for data archiving and reporting as well as remote diagnostics
SCADA connectivity
Clean, environmentally-friendly processes powered by Nitrex effluent neutralizers

PROCESS CAPABILITIES

NITRIDING/NITROCARBURIZING SIMPLIFIED

The Nitrex process control system is a product of extensive R&D in process automation and enables accurate process execution and consistent results. The entire nitriding/nitrocarburizing process is automatic, self-adjusting and operator-independent.

This expert system monitors and responds to changes in nitriding conditions by regulating the following parameters and operating functions:

Furnace heating functions such as process temperature, and overheat control with automatic emergency procedures
Atmosphere composition and cycle flow
Nitriding atmosphere ratios
Nitriding Potential KN (dissociation rate, for customer defined cycles)
Temperature for each process stage
Gas pressure inside the retort
Gas recirculation
Execution of the cooling stage and shutdown
Cooling water
Process safety features

ENJOY PEACE OF MIND

With our “set and forget” process, the user selects the desired recipe from a library of researched and tested recipes and initiates a process. From there, all stages of the nitriding cycle (e.g., purge, heat, process control, cool) are automatically sequenced in one uninterrupted cycle, without further operator intervention. This setup provides a high degree of accuracy in process execution, contributing to consistency in nitriding/nitrocarburizing results.

AVAILABLE TECHNOLOGIES:

AUXILIARY EQUIPMENT


SOLUTION DE NEUTRALISATION D’EFFLUENT	CRAQUEUR D’AMMONIAC	REFROIDISSEMENT ACCÉLÉRÉ	SYSTÈME DE REFROIDISSEMENT PAR EAU

RÂTELIER	SYSTÈME DE REFROIDISSEMENT PAR EAU POUR UN REFROIDISSEMENT ACCÉLÉRÉ	PROTHERM 9800 Plateforme d’automatisation de logiciel pour la fabrication dans le noir